3M™ Thinsulate™ Van Insulation Kit for Mercedes Sprinter (2007+, Pre-Cut)

Name: 3M™ Thinsulate™ Van Insulation Kit for Mercedes Sprinter (2007+, Pre-Cut)
Brand: Campervan HQ
SKU: S-144H-FV-AU6002-5-KIT
Price: 632.33 USD
Availability: InStock

$632.33 USD

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Sprinter Van Model: High-Roof Mercedes Sprinter 144"WB Cargo Van High-Roof Mercedes Sprinter 144"WB Cargo Van High-Roof Mercedes Sprinter 170"WB Cargo Van High-Roof Mercedes Sprinter 170" EXT Cargo Van Low-Roof Mercedes Sprinter 144"WB Cargo Van

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Meet the proven way to quiet and stabilize temps in your Sprinter build.

Free shipping to the lower 48 US states. Please allow 1–2 weeks before shipping.

This pre-cut 3M™ Thinsulate™ AU6002 kit is CNC-cut to the main wall, ceiling, and door cavities of 2007+ Mercedes Sprinter cargo vans, covering 144" WB (Low & High Roof), 170" WB High Roof, and 170" Extended High Roof, so you can install cleanly without hours of templating. The hydrophobic non-woven blends polyester and ultra-fine polypropylene fibers to deliver excellent acoustic absorption and reliable thermal performance; lightweight, compressible, and conformable for a professional finish behind panels.

Why builders choose this kit

Drop-in, pre-cut pieces save serious build time and mess.
AU6002 is engineered for noise reduction.
Hydrophobic fibers resist moisture, mold, and mildew; no extra vapor barrier needed in typical use.
Meets FMVSS 302 flammability requirements for automotive interiors.

What’s included

Pre-cut AU6002 panels for cargo-area walls, ceiling, and doors
Placement diagram for piece locations
Coverage designed for open cavities in the cargo area

What’s not included

Cab area and vehicle floor
Material to stuff between beams or fully/partially covered cavities
Window surrounds beyond the main open cavity pieces (you may have extras if you have windows)

Video: 3M™ Thinsulate™ Van Insulation Kit for Mercedes Sprinter

3M™ Thinsulate™ AU6002 — Key Specs

Attribute	Spec	Notes
Material	3M™ Thinsulate™ Acoustic Insulation AU6002	Double black, double-embossed scrim
Roll Width	60 in (1524 mm)	Standard AU6002 width
Thickness	~44 mm	Nominal, uncompressed
Density	~16.1 kg/m³	Typical for AU6002
Thermal Resistance	Approx. R-5.45 per inch (RSI ≈ 0.96)	Commonly referenced in van applications
Acoustic Behavior	High absorption, mid–high frequencies	Engineered for vehicle sound control
Fire Resistance	Meets FMVSS 302	Automotive flammability standard
Moisture Behavior	Hydrophobic fibers	Resists moisture, mold, mildew
Install Method	Adhere panels inside cavities	Pre-cut per cavity; diagram included
Coverage	Walls, ceiling, doors (cargo)	Cab and floor not included

Fitment & Variants

144" WB Low Roof (2007+)
144" WB High Roof (2007+)
170" WB High Roof (2007+)
170" Extended High Roof (2007+)

Coverage targets the main open cavities in the cargo area (walls, ceiling, doors).

FAQ (Frequently Asked Questions) click to expand

1.Will this fit my 2007+ Sprinter?

Yes. The kit is cut for 2007+ Mercedes Sprinter cargo vans covering 144" WB (Low & High Roof), 170" WB High Roof, and 170" Extended High Roof.

2.Does it include the cab or the floor?

No. Coverage is for cargo-area walls, ceiling, and doors only. Cab and floor are not included.

3.Is a vapor barrier required?

3M™ Thinsulate™ fibers are hydrophobic and resist moisture, mold, and mildew in typical van applications. Most builders do not add a separate barrier behind panels. Follow your build approach and local codes.

4.How does AU6002 help with road noise?

AU6002 is an automotive acoustic insulator with high absorption, especially in the mid-to-high frequencies common to road and wind noise.

5.What about fire safety?

AU6002 meets the FMVSS 302 interior flammability standard commonly used for vehicle components.

Get a CAD-Verified Roof Layout

We understand that every van setup is unique. That's why we offer CAD-verified roof layouts for customers who have purchased or plan to purchase an Orion roof rack - so you can maximize space and fit exactly what you need, where you need it. Request a layout here ›

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The Comvolt 4200 (with AC/DC PDU and 7-inch screen) is a game-changer for any setup.
Super easy install—mostly plug-and-play with minimal wiring. No fuss, no extra components to hunt down.
It’s compact, portable, and incredibly versatile: works flawlessly off-grid in a van, car, shop, home, or anywhere else. Everything’s built right in, so you get clean power without the headache of piecing together a bunch of parts.
Expandable too if you need more juice later. Hands down one of the most convenient, reliable portable power stations out there.
Nice work, Comvolt team—I love it! Highly recommend.
Thank you Orion Van Gear
Reds Custom OffRoad

Thanks so much for the great review. We’re stoked you loved the Comvolt 4200 and really appreciate the shout out. Also loved your YouTube video on it, great walkthrough. For anyone reading this, be sure to check out Reds Custom OffRoad’s YouTube video to see the system in action.

Nice addition to our awning’s lifespan.

Great side ladder for Ford Transit! We've got a 2023 Ford Transit 350 High Roof XL AWD with the Orion Van Gear Stealth rack and just installed the side ladder to go with it. It fits nicely with the side profile of the van and has been rock solid on two road trips so far. If you've got a roof rack and need an easy way to climb up to it, this is a great fit.

Thanks, Travis. Happy to hear the side ladder has been a solid fit on your Transit and is holding up well on the road. Appreciate you taking the time to share your experience.

Great roof rack for Transit! We've been rocking the Stealth Roof Rack on our 2023 Ford Transit 350 High Roof XL AWD for a year now and it's been excellent. No noise, vibration, wind drag and it's designed nicely to snug up against the roofline. We ordered ours with the 2X scene (rear flood) lights and I highly recommend that. It's a nice easy way to shine some light on your loadouts and load-ins at night or while the sun is coming or going!

Stoked to hear the Stealth rack has been treating you well and staying quiet even after a year of use. The rear scene lights are a great call, super handy for night load-ins and early mornings. Appreciate you sharing the feedback.

Great rack for my 2023 Ford Transit 350 High Roof XL AWD! Have had it on for a year now and have no noise, vibration or wind drag issues. It's solid and nicely designed to lay flat against the roofline.

I am adding an extra battery to my system. The Ecofliw has been a great system. This will double the capacity. It was very easy to adopt and it is working flawlessly. Shipping was quick and I didn’t have any issues.

Thanks for the feedback. Glad to hear the EcoFlow system has been solid for you and that adding the extra battery was easy. Doubling the capacity makes a big difference. Appreciate you sharing your experience.

I had no issues with the installation of this fan. I was removing a Maxxair fixed vent unit in my car trailer and the opening was 14¼" x 14¼". An opening any larger and **** down the new unit would have been difficult. The only reason for 4 stars and not 5 is that the IR beam on the remote control is very narrow and has to be pointing directly at the unit in order to operate - I was hoping to use the remote while it was seated in the wall holder near the door, but no big deal.

Thanks for the detailed feedback. Glad to hear the install went smoothly and the fit worked well. The remote can be a bit finicky, but as you noted, it works when pointed directly at the unit. Appreciate you sharing the honest notes.

I questioned ordering from Orion Van Gear but they had good reviews so I gave it a try. I ordered a Maxxair 00-07500K vent fan, they had it at a very good price. I received it in a week, the part was what I ordered and in good shape. I would recommend Orion Van Gear, if they have something I need, I would use them again. I won't Install the fan until spring (it's December now) so I can't give a review on how the fan works.

Thanks Larry. Glad the order arrived quickly and everything showed up exactly as expected. Appreciate you giving us a shot and the recommendation. Hope the install goes smoothly this spring.

As advertised, straight forward install. Seems expensive, but it is way more stout than a strip of LED lights that goes on with adhesive. Slides into existing groove so there's no way its coming loose.

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